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Thai Union Frozen Products Co., Ltd.
— Intelligent Lighting Solution for Thai Union Frozen Products
Project Background:
Thai Union Frozen Products Co., Ltd. is a leading global seafood producer, specializing in the processing and distribution of frozen and canned seafood products. With a commitment to quality and sustainability, Thai Union operates multiple facilities worldwide, including a significant processing plant in Thailand. To enhance operational efficiency, reduce energy consumption, and improve the working environment, Thai Union sought to upgrade its lighting systems in the processing facility.
Challenges & Needs:
Before the lighting upgrade, Thai Union faced several challenges:
Inadequate Lighting Levels: Certain areas of the processing plant had insufficient lighting, affecting the quality control and packaging processes, which require precise visual inspection.
High Energy Consumption: The existing lighting system, primarily using traditional fluorescent bulbs, was energy-inefficient, leading to high operational costs.
Frequent Maintenance Issues: The outdated lighting setup resulted in regular bulb failures and maintenance disruptions, impacting production schedules.
Worker Comfort: Employees reported discomfort and fatigue due to prolonged exposure to poorly lit environments, particularly in areas requiring high concentration.
Solution:
To address these challenges, we collaborated with Thai Union to implement a comprehensive lighting solution tailored to their operational needs. Key components of the solution included:
Customized Lighting Design: An assessment of the processing areas was conducted to determine optimal lighting levels and configurations. A tailored lighting plan was developed to ensure uniform light distribution and eliminate shadows, crucial for quality control tasks.
Energy-Efficient LED Lighting: The existing fluorescent lighting was replaced with high-efficiency LED fixtures. LEDs provide superior brightness, longer lifespan, and significantly lower energy consumption, resulting in reduced operational costs.
Consistent Lighting Quality: High-quality LED fixtures with adjustable brightness were installed to ensure even illumination across the facility, particularly in critical areas such as inspection and packaging lines.
Smart Lighting Control System: An advanced lighting control system was introduced to optimize energy usage. This system allows for real-time adjustments based on occupancy and ambient light, minimizing energy waste while ensuring adequate lighting for specific tasks.
Improved Worker Environment: The new lighting system enhanced employee comfort by optimizing color temperature and reducing flicker, leading to a more pleasant working atmosphere and improved focus.
Project Outcomes:
Energy Savings: Thai Union achieved a 25-30% reduction in energy consumption, resulting in significant cost savings on electricity.
Enhanced Operational Efficiency: The improved lighting design contributed to better visibility and accuracy, increasing productivity on the processing floor.
Lower Maintenance Requirements: The shift to LED lighting significantly reduced maintenance needs, decreasing downtime and repair costs.
Increased Employee Comfort: The optimized lighting conditions alleviated visual discomfort and fatigue, fostering a healthier work environment.
Sustainability Impact: The energy-efficient lighting solution supports Thai Union's sustainability goals by lowering the facility’s carbon footprint and promoting environmentally friendly practices.
Conclusion:
The lighting upgrade at Thai Union Frozen Products Co., Ltd. successfully addressed the challenges of energy inefficiency, inadequate lighting, and worker comfort. By implementing a customized lighting design, adopting energy-efficient LED technology, and integrating smart controls, Thai Union has enhanced operational efficiency, reduced energy costs, and created a safer and more comfortable workplace. This project exemplifies the importance of strategic lighting improvements in the food processing industry and reinforces the company's commitment to sustainability and employee well-being.