Foxsemicon (Thailand) Co., Ltd.

Foxsemicon (Thailand) Co., Ltd. 

— Efficient Lighting Solutions for Advanced Electronics Manufacturing

Project Background:
Foxsemicon (Thailand) Co., Ltd., a subsidiary of Foxconn Technology Group, is a leading provider of semiconductor manufacturing services, specializing in the assembly and testing of advanced electronic components. Their production facility in Thailand is integral to the global supply chain for consumer electronics. To maintain high-quality production standards, improve energy efficiency, and enhance workplace comfort, Foxsemicon sought to upgrade its lighting systems in the factory.

Challenges & Needs:
Before the lighting upgrade, Foxsemicon encountered several challenges:

• Uneven Lighting Distribution: Certain production and assembly areas lacked consistent lighting, affecting the precision and quality control processes, especially in tasks requiring fine detail.

• High Energy Consumption: The outdated lighting system, using conventional fluorescent and incandescent bulbs, was inefficient and contributed to excessive energy costs.

• Maintenance and Operational Disruptions: Frequent lamp outages and ongoing maintenance required downtime, disrupting production schedules and reducing overall operational efficiency.

• Employee Comfort: Long hours in inadequately lit environments led to visual fatigue and discomfort among workers, especially in sensitive areas requiring high concentration.

Solution:
We worked closely with Foxsemicon to provide a tailored lighting solution that addressed their specific production needs, with a focus on reducing energy consumption, improving lighting quality, and supporting employee well-being. The key aspects of the solution included:

• Optimized Lighting Design:
  We conducted an extensive evaluation of Foxsemicon's production lines and assembly areas, determining the appropriate lighting intensity and placement for each specific zone. By considering the task requirements and spatial constraints, we created a customized layout that ensured uniform light distribution and eliminated shadows, which are crucial for tasks requiring precision in electronics assembly.

• LED Lighting System for Energy Efficiency:
  The existing lighting infrastructure was replaced with high-efficiency LED lighting. LEDs offer superior brightness and longer service life compared to traditional lighting sources, resulting in lower energy consumption and reduced maintenance costs. These LEDs were selected for their high color rendering ability, ensuring that workers could accurately assess the components and work more effectively.

• Consistent Lighting Quality:
  We focused on providing uniform lighting across the facility, addressing the problem of uneven lighting. By implementing high-quality LED fixtures with adjustable output, we ensured that critical areas such as assembly lines and quality control stations received optimal illumination for both visual comfort and task accuracy.

• Intelligent Lighting Control System:
  To maximize energy savings and enhance flexibility, we introduced a smart lighting control system. This system allows for real-time adjustment of lighting levels based on occupancy and ambient light conditions, ensuring that the lighting is optimized for both energy efficiency and task-specific needs. The control system also includes motion sensors and daylight harvesting features to further reduce energy waste.

• Improved Worker Environment:
  The new lighting system not only enhanced operational efficiency but also contributed to employee comfort. By optimizing color temperature and minimizing flicker, we created a more comfortable environment that reduces eye strain and fatigue, leading to improved worker focus and productivity over long hours.

  
  

Project Outcomes:

• Energy Reduction: Foxsemicon achieved a 30-35% reduction in energy consumption, resulting in significant cost savings on electricity.

• Enhanced Operational Efficiency: The improved lighting design contributed to better visibility, accuracy, and speed on the production floor, improving overall productivity.

• Lower Maintenance Requirements: With the shift to LED lighting, maintenance needs were significantly reduced, decreasing both downtime and repair costs.

• Improved Employee Comfort: The optimized lighting conditions helped to alleviate visual discomfort and fatigue, fostering a healthier and more productive work environment.

• Sustainability Impact: The energy-efficient lighting solution supports Foxsemicon's sustainability goals by lowering the facility’s carbon footprint, contributing to a greener manufacturing process.

Conclusion:
The lighting solution implemented at Foxsemicon (Thailand) Co., Ltd. has successfully addressed the challenges of energy inefficiency, uneven lighting, and worker comfort. By providing customized lighting design, adopting energy-efficient LED technology, and integrating smart controls, Foxsemicon has enhanced operational efficiency, reduced energy costs, and fostered a safer and more comfortable work environment. This project exemplifies the importance of strategic lighting upgrades in modern manufacturing settings and supports the company's ongoing commitment to sustainability.